{"id":16692,"date":"2023-09-08T17:41:15","date_gmt":"2023-09-08T15:41:15","guid":{"rendered":"https:\/\/2025.mining-report.de\/english\/?p=16692"},"modified":"2023-12-11T15:27:28","modified_gmt":"2023-12-11T14:27:28","slug":"tomra-mining-xrt-technology-exceeds-all-expectations-at-qmags-kunwarara-magnesite-deposit-in-australia","status":"publish","type":"post","link":"https:\/\/mining-report.de\/english\/blog\/tomra-mining-xrt-technology-exceeds-all-expectations-at-qmags-kunwarara-magnesite-deposit-in-australia\/","title":{"rendered":"TOMRA Mining XRT technology exceeds all expectations at QMAG\u2019s Kunwarara magnesite deposit in Australia"},"content":{"rendered":"<p>QMAG Pty Limited, part of the Refratechnik group, owns the Kunwarara deposit of cryptocrystalline magnesite \u2013 one of the world\u2019s largest \u2013 located in Central Queensland, Australia. It mines the ore using and open-pit method and processes it into high quality fused (FM), dead burnt (DBM) and caustic calcined (CCM) magnesia products at the nearby Parkhurst facility. It supplies the refractory, chemical, agricultural, environmental and hydrometallurgical sectors with its high-quality magnesia products.<\/p>\n<p>QMAG was an early adopter of sensor-based ore sorting, and is in fact the longest continuous user of this technology in Australia, having installed its first Ultrasort laser machine in 1994 and a second one a few years later. The ore was fed through a Dense Media Separation (DMS) system, using drum and Cyclone separators, then the Ultrasort sorters removed the sandstone, gravel and dark coloured dolomite from the product.<\/p>\n<p>After over 22 years in operation, the Ultrasort sorters were becoming antiquated and could no longer be supported. \u201cIt came to a point where the Ultrasort sorter was removing the dolomite, but the background lime was still quite high, and this was not giving us the best opportunity to create the product that was required by the Parkhurst processing plant,\u201d explains Josh Dawson, Production Superintendent at the QMAG mine. A new solution was needed, and TOMRA suggested its X-Ray Transmission technology.<\/p>\n<p><strong>TOMRA\u2019s XRT sorter halves heavy media usage and extends the life of the deposit<\/strong><\/p>\n<p>In 2016, a TOMRA XRT sorter was installed as a stand-alone plant on site. \u201cIt was a trial that management at the time got very excited about: they could see that this could be the future moving forward,\u201d says Josh Dawson. \u201cIt was a success story: we could now process very high calcium content material that we couldn\u2019t do as effectively with the DMS or laser sorting equipment.\u00a0 This gave the ability to produce much lower calcium content magnesite grades suitable for our customers,\u201d adds Alex Padya, Process Engineer.<\/p>\n<p><a href=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_2_tomra_QMAG_Alex-Padya_Process-Engineer.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-16690\" src=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_2_tomra_QMAG_Alex-Padya_Process-Engineer.jpg\" alt=\"\" width=\"620\" height=\"330\" srcset=\"https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_2_tomra_QMAG_Alex-Padya_Process-Engineer.jpg 620w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_2_tomra_QMAG_Alex-Padya_Process-Engineer-300x160.jpg 300w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_2_tomra_QMAG_Alex-Padya_Process-Engineer-600x319.jpg 600w\" sizes=\"auto, (max-width: 620px) 100vw, 620px\" \/><\/a><\/p>\n<p>In view of these results, in 2018 the XRT machine was moved into the sorting plant, where it replaced the remaining Ultrasort that had reached the end of its life, and the DMS drum was decommissioned: \u201cWith this decision, we halved our heavy media usage in that part of the circuit and went to a standalone XRT circuit,\u201d says Josh Dawson. As a result, the XRT circuit has delivered significant savings in energy and water usage, and increased the plant\u2019s efficiency.<\/p>\n<p><a href=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_3_tomra_QMAG_people_machine.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-16689\" src=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_3_tomra_QMAG_people_machine.jpg\" alt=\"\" width=\"620\" height=\"330\" srcset=\"https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_3_tomra_QMAG_people_machine.jpg 620w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_3_tomra_QMAG_people_machine-300x160.jpg 300w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_3_tomra_QMAG_people_machine-600x319.jpg 600w\" sizes=\"auto, (max-width: 620px) 100vw, 620px\" \/><\/a>The TOMRA XRT sorter has exceeded expectations, as Josh Dawson explains: \u201cWhen we originally made the business case, we thought that it would be used to upgrade the lower quality magnesite ores to produce grades suitable for agricultural purposes, while the heavy media cyclones would make our lower silica materials for other applications. However, by collaborating with TOMRA to optimize the performance of the XRT unit, we can now turn agricultural products into much higher grades required by the Parkhurst processing plant.\u201d<\/p>\n<p>TOMRA\u2019s XRT sorter has also extended the life of QMAG\u2019s deposit: \u201cWe were at the point where we thought that a lot of our ore body wasn\u2019t going to achieve the grade for some of our lower end products. The TOMRA XRT machine proved that we could now mine those deposits and turn them into useful product for the higher end applications\u201d<\/p>\n<p><strong><a href=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_4_tomra_QMAG_sorting_result.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-16688\" src=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_4_tomra_QMAG_sorting_result.jpg\" alt=\"\" width=\"620\" height=\"330\" srcset=\"https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_4_tomra_QMAG_sorting_result.jpg 620w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_4_tomra_QMAG_sorting_result-300x160.jpg 300w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2023\/09\/FN_4_tomra_QMAG_sorting_result-600x319.jpg 600w\" sizes=\"auto, (max-width: 620px) 100vw, 620px\" \/><\/a>TOMRA XRT technology with TOMRA support: agility, simple operation, easy maintenance<\/strong><\/p>\n<p>\u201cIt\u2019s a very easy machine to operate,\u201d explains Alex Padya. \u201cWe have three specific sorting programmes depending on the feed material to get a very intensive, mild or slight rejection rate. Once set up, you virtually leave the sorter to do its job.\u201d Josh Dawson adds: \u201cHaving programmes pre-set in the machine instead of using the slidescale takes out human error and makes it all very seamless for us.\u201d<\/p>\n<p>Switching programmes is very simple and quick, which makes the TOMRA XRT sorter exceptionally agile in responding to the frequent variations in the material that comes from the ore body at QMAG\u2019s deposit. If the material coming from a particular part of the deposit doesn\u2019t yield the desired results, TOMRA\u2019s team is always ready and quick to make the necessary adjustments to the programmes.<\/p>\n<p><strong>XRT sorting: \u00a0opportunities for future<\/strong><\/p>\n<p>The results were so positive that QMAG updated its plant replacing the 6-year-old unit with a new TOMRA XRT sorter. In addition, a second unit has now been added to further increase production capacity through this process route. QMAG is currently considering the possibilities that ores sorting technology can open up for the future.<\/p>\n<p>\u201cWe see that the technology is improving to the point where we\u2019re starting to consider that XRT can potentially do what the heavy media can do, and in some respects better.\u201d affirms Josh Dawson. Alex Padya agrees: \u201cOver the last few years we have done a lot of runs without going through the cyclone, going straight to the XRT sorter, and ending up with the final product.\u201d<\/p>\n<p>Josh Dawson concludes: \u201cWe are looking as a business for our next stages, potentially moving away from the traditional heavy media, and I see a future of a lot more ore sorting technology at QMAG. The technology is moving fast and TOMRA is a leader in this technology.\u00a0 We are excited to see what technology TOMRA develops next.\u201d<\/p>\n<p>Further information:<br \/>\nTOMRA<br \/>\n<a href=\"https:\/\/www.tomra.com\/en\/mining\" target=\"_blank\" rel=\"noopener\">www.tomra.com\/mining<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>QMAG Pty Limited, part of the Refratechnik group, owns the Kunwarara deposit of cryptocrystalline magnesite \u2013 one of the world\u2019s largest \u2013 located in Central Queensland, Australia. It mines the &hellip;<\/p>\n","protected":false},"author":25,"featured_media":16691,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[946],"tags":[686,773],"class_list":["post-16692","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-news-04_2023","tag-tomra","tag-tomra-sorting-solutions"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>TOMRA Mining XRT technology exceeds all expectations at QMAG\u2019s Kunwarara magnesite deposit in Australia - MINING REPORT<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/mining-report.de\/english\/blog\/tomra-mining-xrt-technology-exceeds-all-expectations-at-qmags-kunwarara-magnesite-deposit-in-australia\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TOMRA Mining XRT technology exceeds all expectations at QMAG\u2019s Kunwarara magnesite deposit in Australia - MINING REPORT\" \/>\n<meta property=\"og:description\" content=\"QMAG Pty Limited, part of the Refratechnik group, owns the Kunwarara deposit of cryptocrystalline magnesite \u2013 one of the world\u2019s largest \u2013 located in Central Queensland, Australia. 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