{"id":19153,"date":"2025-01-16T17:54:56","date_gmt":"2025-01-16T16:54:56","guid":{"rendered":"https:\/\/2025.mining-report.de\/english\/?p=19153"},"modified":"2025-08-21T15:57:31","modified_gmt":"2025-08-21T13:57:31","slug":"tomra-minings-advanced-sorting-technology-used-in-the-worlds-largest-lithium-ore-sorting-plant-at-pilbara-minerals-pilgangoora-operation","status":"publish","type":"post","link":"https:\/\/mining-report.de\/english\/blog\/tomra-minings-advanced-sorting-technology-used-in-the-worlds-largest-lithium-ore-sorting-plant-at-pilbara-minerals-pilgangoora-operation\/","title":{"rendered":"TOMRA Mining\u2019s advanced sorting technology used in the world\u2019s largest lithium ore sorting plant at Pilbara Minerals\u2019 Pilgangoora Operation"},"content":{"rendered":"<p><em>TOMRA Mining\u2019s advanced technology and unique experience in designing and installing large-scale ore-sorting plants were key to the successful completion of the world\u2019s largest lithium sorting plant. The sorting installation, part of Pilbara Minerals\u2019 P680 Expansion Project, has a capacity of more than 1,000 tonnes per hour, and demonstrates the power of TOMRA\u2019s cutting-edge technology to improve overall ore recovery and reduce energy consumption through early and effective waste reduction.<\/em><\/p>\n<p>Pilbara Minerals, a major player in the global lithium supply chain, has successfully commissioned the world\u2019s largest lithium ore sorting plant at its Pilgangoora Operation in Western Australia. Powered by TOMRA Mining\u2019s cutting-edge sensor-based sorting technology, the facility breaks new ground in hard-rock lithium processing, improving lithium recovery and increasing final product quality, while significantly reducing energy consumption through the elimination of waste early in the process. The new facility is part of Pilbara Minerals\u2019 P680 Expansion Project.<\/p>\n<p><a href=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/08\/tomra_P680_Expansion.png\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-20371 size-full\" src=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/08\/tomra_P680_Expansion.png\" alt=\"\" width=\"620\" height=\"635\" srcset=\"https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/08\/tomra_P680_Expansion.png 620w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/08\/tomra_P680_Expansion-293x300.png 293w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/08\/tomra_P680_Expansion-600x615.png 600w\" sizes=\"auto, (max-width: 620px) 100vw, 620px\" \/><\/a><\/p>\n<p>The large-scale project for the design and installation of the new crushing and ore-sorting plant was delivered on schedule, within the deadlines set by Pilbara Minerals.<\/p>\n<p>The successful delivery hinged on the effective collaboration and coordination of the teams from TOMRA Mining, Pilbara Minerals, international companies involved in the manufacturing and shipping of components, and multiple contractors on the work site.<\/p>\n<p>\u201cThe success of this project is a testament to TOMRA Mining\u2019s collaborative approach and capacity to deliver innovative, large-scale, high-capacity sorting solutions tailored to the unique demands of our clients, providing continuous support from the testing and design phases right through to installation, commissioning, and beyond,\u201d says Gavin Rech, Area Sales and Technical Manager Australia at TOMRA Mining. \u201cWhat\u2019s more, the scale and success of this plant have demonstrated to the mining industry the benefits and capacity of sorting.\u201d<\/p>\n<p><a href=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/01\/FN_3_TOMRA_Pilbara.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-19148 size-full\" src=\"https:\/\/2025.mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/01\/FN_3_TOMRA_Pilbara.jpg\" alt=\"\" width=\"620\" height=\"465\" srcset=\"https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/01\/FN_3_TOMRA_Pilbara.jpg 620w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/01\/FN_3_TOMRA_Pilbara-300x225.jpg 300w, https:\/\/mining-report.de\/english\/wp-content\/uploads\/sites\/3\/2025\/01\/FN_3_TOMRA_Pilbara-600x450.jpg 600w\" sizes=\"auto, (max-width: 620px) 100vw, 620px\" \/><\/a><\/p>\n<p><strong>Successfully addressing a key challenge: processing ore<\/strong><\/p>\n<p>One of the challenges in lithium mining is managing spodumene ore whithinn barren host rock. These non-lithium-bearing materials, some with densities similar to lithium-rich spodumene, complicate traditional metallurgical methods and can reduce the efficiency of downstream processes.<\/p>\n<p>TOMRA Mining tackled this challenge with its high-precision sensor-based sorting technology: 10 sorters \u2014 4 TOMRA XRT COM TER for fines, 3 TOMRA XRT COM2.0 for mid-sized particles, and 3 TOMRA PRO Primary Color for coarse-sized particles.<\/p>\n<p>The commissioning of the world\u2019s largest lithium ore sorting plant has delivered a sorting capacity of 1,000 tonnes per hour. The facility\u2019s ability to remove barren material upstream enhances the efficiency of downstream processes, reducing energy consumption by 8\u201315 GWh annually, and ensuring consistent product quality.<\/p>\n<p>\u201cThe ore sorters enable a better utilisation of the resource as they remove contamination from the ore upstream,\u201d explains Gavin Rech. \u201cThis means that the wet plant does not use energy, water, and reagents to process barren ore, and that the contamination doesn\u2019t reduce the efficiencies and recovery of the downstream plant. In addition, our sorters\u2019 high availability and efficiency ensure consistent quality feed for the processing plant.\u201d<\/p>\n<p><strong>Collaboration: The Cornerstone of Success<\/strong><\/p>\n<p>The successful completion of this project owes much to TOMRA Mining\u2019s collaborative approach, which emphasized partnership and adaptability throughout the process.<\/p>\n<p>TOMRA\u2019s involvement began in 2017 with geological assessments and bulk test work conducted at its Sydney Test Center. These tests validated the performance of the sorting equipment under operational conditions and formed the basis of the sorting plant design.<\/p>\n<p>The TOMRA team worked closely with Pilbara Minerals and engineering partner DRA Global on every aspect of the project from equipment testing to plant layout and operational integration.<\/p>\n<p>During installation and commissioning, TOMRA mobilized a global team of specialists from Australia, South Africa, Germany, and beyond to ensure the project met the deadlines. This effort culminated in a seamless ramp-up to full operation.<\/p>\n<p>This hands-on support continues with a 24-month service contract, providing on-site support 7 days a week, 365 days a year to optimize sorter performance and address any operational challenges.<\/p>\n<p>\u201cThe global collaboration on this project has been an excellent demonstration of the core TOMRA value set of Passion, Innovation, and Responsibility,\u201d concludes Gavin Rech.<\/p>\n<p>Further information:<br \/>\nTOMRA<br \/>\n<a href=\"https:\/\/www.tomra.com\/mining\" target=\"_blank\" rel=\"noopener\">www.tomra.com\/mining<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>TOMRA Mining\u2019s advanced technology and unique experience in designing and installing large-scale ore-sorting plants were key to the successful completion of the world\u2019s largest lithium sorting plant. The sorting installation, &hellip;<\/p>\n","protected":false},"author":25,"featured_media":19146,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1017],"tags":[686,773],"class_list":["post-19153","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-news-01_2025","tag-tomra","tag-tomra-sorting-solutions"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>TOMRA Mining\u2019s advanced sorting technology used in the world\u2019s largest lithium ore sorting plant at Pilbara Minerals\u2019 Pilgangoora Operation - MINING REPORT<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/mining-report.de\/english\/blog\/tomra-minings-advanced-sorting-technology-used-in-the-worlds-largest-lithium-ore-sorting-plant-at-pilbara-minerals-pilgangoora-operation\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TOMRA Mining\u2019s advanced sorting technology used in the world\u2019s largest lithium ore sorting plant at Pilbara Minerals\u2019 Pilgangoora Operation - MINING REPORT\" \/>\n<meta property=\"og:description\" content=\"TOMRA Mining\u2019s advanced technology and unique experience in designing and installing large-scale ore-sorting plants were key to the successful completion of the world\u2019s largest lithium sorting plant. 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